Semiconductor memory device having silicon-on-insulator (SOI) structure and method for fabricating thereof

ABSTRACT

A silicon on insulator transistor including a gate electrode, a pair of source/drain regions and a channel area is electrically connected to a conductor through an opening in an insulating layer formed therebetween, through the channel area. The presence of the conductor prevents irregular variation in threshold voltage and reduces the sub-threshold leakage and thereby guarantees high operating speed. A transistor including a pair of source/drain regions and a channel area is formed on one surface of a semiconductor substrate or processing wafer. A first insulating layer is formed on the transistor and over the semiconductor substrate/processing wafer. A handling wafer is bonded onto the first insulating layer. The other surface of the semiconductor substrate/processing wafer is ground and/or polished. A second insulating layer is formed on the ground/polished semiconductor substrate/processing wafer. A conductor is formed on the second insulating layer and electrically connected to the channel area of the transistor through the second insulating layer.

FIELD OF THE INVENTION

[0001] The present invention relates to a method of making a semiconductor device, and more particularly to a semiconductor memory cell fabricated on a silicon-on-insulator (hereinafter referred to SOI) type substrate.

BACKGROUND OF THE INVENTION

[0002] Substrates useful in manufacturing semiconductor devices are increasingly required to possess a higher degree of freedom when designing a device to be fabricated thereon. Therefore, this trend has drawn more attention to the substrates of so called SOI type, which typically comprise a bonded wafer being structured such that a thermally grown oxide layer is sandwiched between two silicon wafers, at least one of the silicon wafers being mono-crystalline. The bonded wafer may be used for making an electric device such as a semiconductor device or, for example, a micro machine in one of the other fields of application. A transistor built on the SOI has an advantage of requiring low supply voltage and low operation voltage due to reduced well and load resistance. In addition, the SOI transistor exhibits high operation speed.

[0003] However, the SOI transistor has some inherent drawbacks. One important shortcoming of these SOI transistors is the occurrence of the floating body effect, or electrical floating. The electrical floating of the transistor active region allows the unstable characteristics of the transistor and generates reliability concerns associated with transistor mis-operation and degradation of the characteristics.

[0004]FIG. 1 schematically illustrates a DRAM device built on an SOI. The DRAM device typically includes a reversed capacitor 20 and word lines 14 a and 14 b, respectively formed on first insulating layer 22 a and second insulating layer 18 which are disposed over a handling wafer 24 in this order. The reversed capacitor 20 is connected to one of the source/drain regions 16 through the second insulating layer 18. The other of the source/drain regions 16 is connected to a bit line 28 at a selected portion while other areas are insulated from the other source/drain regions 16 by a third insulating layer 26 formed therebetween. An area underlying the word line 14 a and between the pair of the source/drain regions 16 is defined as a channel area. A fourth insulating layer 30 is disposed over the bit line 28 and metal lines 30 a and 30 b are formed on the fourth insulating layer 30.

[0005] As can be seen, the channel area is in the state of electrical floating. Such a floating state of the channel area allows an irregular variation of the threshold due to an accumulation hole. Thus, there exists a need to develop a semiconductor memory device having an SOI structure that does not suffer from the drawbacks associated with electrical floating.

SUMMARY OF THE INVENTION

[0006] The present invention was made in view of the above problem, and it is therefore a feature of the present invention to provide a method for fabricating a DRAM device on an SOI type substrate wherein a channel area of the transistor is electrically connected to a conductor so as to suppress the floating body effect.

[0007] In accordance with a primary feature of the present invention, there is provided a method of fabricating a semiconductor device comprising providing a processing wafer having first and second surfaces opposing each other, forming a device isolation layer in and on the first surface of the processing wafer to define active and inactive regions, forming a gate electrode structure being composed of a gate oxide, a gate electrode and a pair of source/drain region on the active region, forming a first insulating layer on the gate electrode structure and on the first surface of the processing wafer, bonding one surface of a handling wafer onto the first insulating layer, and forming a second insulating layer on the second surface of the processing wafer. A conductor may be further formed on and in the second insulating layer so as to be electrically connected to the processing wafer underlying the gate electrode and between the pair of source/drain region. A second gate electrode may also be formed on the second insulating layer in alignment and parallel with and over the gate electrode.

[0008] In accordance with another feature of the present invention, there is provided a DRAM device on an SOI type substrate where the conductor connected to the channel area is aligned over the gate line and is parallel thereto. The conductor also is connected to the overlying metal line at the terminal portion of the cell array (i.e., around the sense amplifier). The accumulation hole caused by the floating body effect of the transistor flows out to the ground and the back-bias voltage (V_(bb)) through the conductor connected to the channel to thereby prevent the sub-threshold voltage leakage and suppress an unacceptable variation in the threshold voltage.

[0009] In accordance with yet another feature of the present invention, a device isolation region is formed on a semiconductor substrate or a processing wafer, and preferably the device isolation region surrounds active regions in and on one surface of the semiconductor substrate or processing wafer. A transistor including a gate oxide layer, a gate electrode, a capping layer, a pair of source/drain regions, and a channel area disposed between the pair of source/drain regions can be formed on the selected active region. A first insulating layer then may be formed on the transistor and over the semiconductor substrate or processing wafer. A capacitor then preferably is formed in a conventional manner on the first insulating layer and electrically connected to one of the source/drain region through the first insulating layer. A second insulating layer may be formed on the first insulating layer. A handling wafer then can be bonded onto the second insulating layer. The other surface of the semiconductor substrate or processing wafer preferably is ground and/or polished down to the device isolation region so that a bonded SOI type substrate is formed. A third insulating layer then can be formed on the polished semiconductor surface/processing wafer. A contact preferably is opened in the third insulating layer to the channel area of the transistor. A conductive material then can be deposited on the third insulating layer and in the contact opening and patterned to form a conductor line. A fourth insulating layer can be formed on the conductor line and over the third insulating layer. A bit line then may be formed on the fourth insulating layer and electrically connected to another source/drain region through selected fourth insulating layer. A fifth insulating layer then may be formed over the fourth insulating and a first metal line formed thereon.

[0010] According to another aspect of the present invention, the conductor line can be connected to the underlying gate line. Due to this connection between the gate line and the conductor line, the dynamic threshold voltage (V_(t)) is controlled. If the gate current is zero (i.e., off current), channel current is submitted to zero concurrently, and consequently, the sub-threshold leakage is suppressed. On the other hand, if the gate current increases to a predetermined voltage (i.e., on current), the channel voltage also increases to that magnitude, so that V_(t) of the channel significantly decreases and increases motility.

[0011] According to another aspect of the present invention, after formation of the third insulating layer, a second gate line can be formed on the third insulating layer and parallel to the underlying embedded gate line. The two gate lines then may be connected to each other. One of the two gate electrodes serves as a backgate and operates as described above.

BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The invention may be understood and its features will become apparent to those skilled in the art by reference to the accompanying drawings, wherein:

[0013]FIG. 1 is a cross-sectional view of a DRAM device fabricated on SOI type substrate according to a prior art method;

[0014]FIG. 2A is a cross-sectional view of a semiconductor substrate having a gate line and a capacitor according to a first embodiment of the present invention;

[0015]FIG. 2B illustrates a process step subsequent to that shown in FIG. 2A wherein an insulating layer is formed over the capacitor;

[0016]FIG. 2C illustrates a process step subsequent to that shown in FIG. 2B wherein a handling wafer is bonded onto the insulating layer to thereby form an SOI type substrate;

[0017]FIG. 3A illustrates a process step subsequent to that shown in FIG. 2C wherein a novel conductor line according to the invention is formed;

[0018]FIG. 3B illustrates a process step subsequent to that shown in FIG. 2C wherein a second gate line is formed is formed according to a second embodiment of the present invention;

[0019]FIGS. 4A and 4B are top plan views of a SOI type substrate according to a first embodiment of the present invention and modifications thereof, respectively; and

[0020]FIG. 4C is a top plan view of a SOI type substrate according to a second embodiment of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0021] Korean application no. 98-19164, filed May 27, 1998, is hereby incorporated by reference as if fully set forth herein.

[0022] The invention may be understood and its objects will become apparent to those skilled in the art by reference to the detailed description of the preferred embodiments, which now will be described in detail with reference to the accompanying drawings.

[0023] A first embodiment of the present invention will be described with reference to FIGS. 2A to 2C, 3A, 4A and 4B. FIG. 2A represents a cross-sectional view showing schematically a semiconductor substrate having already undergone certain process steps according to this embodiment of the present invention. First, a device isolation layer 112 is conventionally formed on one surface of the semiconductor substrate 100 to define an active region and inactive region. A transistor including a gate electrode 114 a, a gate oxide (not shown), and source/drain regions 116 is formed on the active region of the semiconductor substrate 100. The formation of the transistor is conventional and their explanation is omitted. Accordingly, skilled artisans are capable of fabricating a transistor as shown in FIG. 2A using techniques known in the art.

[0024] Insulating layer 118 then can be formed on the transistor and the semiconductor substrate 100 in a conventional manner known to those skilled in the art. Generally, a silicon dioxide layer is preferred as the insulating layer 118. An opening then can be formed in the first insulating layer 118 to one of the source/drain regions 116 and a lower electrode of the capacitor can be deposited in the opening and on the first insulating layer 118. A dielectric film of the capacitor and a top electrode are deposited and patterned to completely form the capacitor 120. A second insulating layer 122 such as borophosphosilicate glass (BPSG) then can be formed on the capacitor 120 and the first insulating layer 118. This BPSG layer 122 typically is used as a glue layer for a SOI type substrate.

[0025] Referring now to FIG. 2B, the BPSG layer 122 then is grinded and polished for a SOI type substrate and subsequently bonded onto the prepared handling wafer 124. The other surface of the semiconductor substrate 100 (i.e., the surface opposing the handling wafer 124) then can be planarized down to the device isolation layer 112 as shown in FIG. 2C. The planarization process preferably is accomplished by employing a chemical mechanical polishing (CMP) technique. Those skilled in the art are capable of using the CMP technique to polish, or planarize, substrate 100 down to the device isolation layer 112.

[0026] The formation of the body contact conductor line is described below with reference to FIG. 3A. Referring now to FIG. 3A, a third insulating layer 128 a, preferably composed of an oxide layer (most preferably a metal oxide layer) may be formed on the planarized surface to a thickness of about 1,000Å. An opening then can be formed in the third insulating layer 128 a to the channel area corresponding the bulk region of the semiconductor substrate between the source/drain regions 116. A conductive material preferably is deposited in the opening and on the third insulating layer 128 a and pattered to form body contact conductor linea 126 a and 126 b, respectively. The conductive line 126 b is formed overlapping and parallell to underlying gate electrode 114 a. In other words, an accumulation hole that may be caused by the floating body effect is flowed to the ground or V_(bb) to thereby suppress the deduction of the breakdown voltage and sub-threshold leakage. Furthermore, since the gate line and the capacitor are embedded, there is no overlapping concern between the bit line (or metal line) over the body contact conductor line and the gate line (or capacitor). Therefore, the body contact conductor line can be made of any suitable material, preferably those selected from polysilicon, tungsten silicide, tungsten, or metal, and can be used simultaneously for a resistance line of the peripheral circuit region.

[0027] The next process step is the formation of a bit line 130. In accordance with this process step, a fourth insulating layer 128 b can be s formed on the body contact conductor line 126 b and the third insulating layer 128 a. An opening then can be formed in the third and fourth insulating layers 128 a and 128 b, respectively, to the other one of the source/drain regions 116. A bit line material then can be deposited in the opening and on the fourth insulating layer 128 b to form the bit line 130. A fifth insulating layer 132 now can be formed on the fourth insulating layer 128 b and metal lines 134 a and 134 b formed thereon.

[0028]FIG. 4A illustrates schematically a top plan view of a SOI type substrate after formation of the body contact conductor line 126 (126 a and 126 b) according to the first embodiment. As can be seen, the body contact conductor line 126 is aligned over and parallell to the underlying the gate electrode 114 a which intersects active regions 110. The body contact conductor line 126 is connected to the active regions 110 (more specifically to the channel area) through the contact plug 126 a. The body contact conductor line 126 suppresses advantageously the floating body effect of the transistor.

[0029] Alternatively, the gate electrode 114 a and the body contact conductor line 126 b may be connected to each other through a contact 135 and contact plug 136, as shown in FIG. 4B. As a result, the body contact conductor line 126 b serves as a backgate.

[0030] The body contact conductor line can be connected to the ground or backbias voltage (V_(bb)). If the gate voltage is zero (i.e., off current), the channel area is also submitted to zero voltage thereby suppressing the sub-threshold leakage. If the predetermined voltage is applied to the gate (i.e., on current), the channel area is also applied by the same magnitude voltage of the gate thereby reducing the threshold voltage and increasing carrier concentration.

[0031] A second embodiment of the present invention will be described below with reference to FIGS. 3B and FIG. 4C. The same parts functioning as the first embodiment are identified with the same reference numerals and their explanation is briefly described. After forming the SOI type substrate shown in FIG. 2C, a third insulating layer 128 c can be formed on the planarized SOI surface. A second gate 126, so called backgate, then can be formed on the third insulating layer 128 c so as to overlap and be parallel to the underlying first gate electrode 114 a. The backgate 126 then can be connected to the first gate electrode 114 a. Herein, the second gate 126 has the same resistance as the first gate electrode 114 a and preferably is made of the same conductive material such as polysilicon, tungsten silicide, tungsten and metal. The process sequence of the first gate electrode and second back gate may be reversed. Briefly, after defining active and inactive region by the device isolation layer 112, a back gate may first be formed on the active region of the semiconductor substrate. Several process step then can be carried out as described above with reference to first embodiment. The third insulating layer 128 c then can be formed and a gate subsequently formed on the third insulating layer 128 c.

[0032] A fourth insulating layer 128 d then can be formed on the second backgate 126 and the third insulating layer 128 c. The next process sequences are similar to those described above with respect to the first embodiment. The function of the back gate is already explained in the first embodiment of the present invention.

[0033]FIG. 4C illustrates schematically a top plan view of a SOI type substrate after formation of the second backgate 126 according to the second embodiment of the present invention. As can be seen, the second backgate 126 is connected to the first gate electrode 114 a through the contact 135 and contact plug 136.

[0034] It will be recognized by those skilled in the art that the innovative concepts disclosed in the present application can be applied in a wide variety of contexts. Moreover, the preferred implementation can be modified in a tremendous variety of ways. Accordingly, it should be understood that the modification and variations suggested below and above are merely illustrative. These examples may help to show some of the scope of the inventive concepts, but these examples do not exhaust the full scope of variation in the disclosed novel concepts. 

What is claimed is:
 1. A method for fabricating a semiconductor device comprising: providing a processing wafer having first and second surfaces opposing each other; forming a device isolation layer in and on the first surface of the processing wafer to define active and inactive regions; forming a gate electrode structure being composed of a gate oxide, a gate electrode and a pair of source/drain region on the active region; forming a first insulating layer on the gate electrode structure and on the first surface of the processing wafer; bonding one surface of a handling wafer onto the first insulating layer; and forming a second insulating layer on the second surface of the processing wafer.
 2. The method according to claim 1, further comprising forming a conductor on the second insulating layer and in the second insulating layer to be electrically connected to the processing wafer underlying the gate electrode and between the pair of source/drain region.
 3. The method according to claim 1, further comprising forming a second gate electrode on the second insulating layer and aligning the second gate electrode over the gate electrode and parallel thereto.
 4. The method according to claim 2, wherein the conductor is electrically connected to the gate electrode.
 5. The method according to claim 2, wherein the conductor is aligned over the gate electrode and parallel thereto.
 6. The method according to claim 2, wherein the contact resistance of the gate electrode is equal to that of the conductor.
 7. The method according to claim 2, wherein one of the gate electrode and conductor serves as a back gate electrode.
 8. The method according to claim 3, wherein the gate electrode is electrically connected to the second gate electrode.
 9. The method according to claim 1, further comprising, before bonding the two wafer, forming a capacitor on the first insulating layer to be electrically connected to one of the pair of the source/drain region, and forming an adhesion layer on the capacitor and on the first insulating layer, wherein the one surface of the handling wafer is bonded onto the processing wafer through the adhesion layer.
 10. The method according to claim 1, further comprising, grinding and/or polishing the second surface of the processing wafer down to a top surface of the device isolation layer to form a polished surface, wherein the second insulating layer is formed on the polished surface.
 11. The method according to claim 2, wherein the conductor is made of a material selected from the group consisting of a polysilicon, the tungsten silicide, tungsten, metal and a combination thereof.
 12. The method according to claim 3, wherein the gate electrode is made of a material selected from the group consisting of a polysilicon, a tungsten silicide, tungsten, metal and a combination thereof.
 13. The method according to claim 3, wherein one of the gate electrode and second gate electrode serves as a back gate electrode.
 14. The method according to claim 3, wherein the contact resistance of the gate electrode is equal to that of the second gate electrode.
 15. A method for fabricating a semiconductor device comprising: providing a processing wafer having first and second surfaces opposing each other; forming a device isolation layer in the first surface of the processing wafer to define active an inactive regions; grinding and/or polishing the second surface of the processing wafer down to a top surface of the device isolation layer to form a polished surface; forming a first insulating layer on the polished surface; forming a conductor on and in the first insulating layer; forming a gate electrode structure being composed of a gate oxide, a gate electrode and a pair of source/drain region on the active region, wherein the active region between the pair of the source/drain region and underlying the gate electrode is electrically connected to the conductor; forming a second insulating layer on the gate electrode structure and on the first surface of the processing wafer; and bonding one surface of a handling wafer onto the first insulating layer.
 16. A SOI semiconductor device comprising: a semiconductor substrate having first and second surfaces opposing each other, the first surface having an active region; a first gate electrode structure being composed of a gate oxide, a gate electrode and a pair of source/drain region on the active region of first surface of the substrate; a first insulating layer formed on the second surface of the substrate; a second insulating layer formed on the first gate electrode on the substrate; a third insulating layer formed on the second insulating layer; and a handling wafer formed on the third insulating layer.
 17. The SOI semiconductor device according to claim 16, further comprising a conductor pattern formed in and on the first insulating layer and electrically connected to the active region aligned over the first gate electrode and between the pair of the source/drain region.
 18. The SOI semiconductor device according to claim 16, further comprising a second gate electrode formed in the first insulating layer.
 19. The SOI semiconductor device according to claim 17, wherein the second gate electrode is parallel to the underlying first gate electrode layer.
 20. The SOI semiconductor device according to claim 16, further comprising a capacitor formed on the third insulating layer and electrically connected to the source/drain region, wherein the processing wafer is bonded onto the fourth insulating layer. 